94% Lighter, 50% Cheaper, and More Performant – Optimizing a Suction Gripper Design for Metal 3D Printing

Solutions: Magics, Metal Production

Production tools are one of the applications where additive manufacturing truly shines. By optimizing the design of this suction gripper for 3D printing, Materialise reduced the manufacturing costs per gripper by half.

Titanium Inserts for Spacecraft: 66% Lighter with Metal 3D Printing

Solutions: 3-matic, Metal 3D Printing

Weight optimization is crucial in the quest to lower the cost per kilogram launched into space. Discover how Atos and Materialise combined their expertise to reinvent a widely used titanium component, creating a part that is lighter, more durable, and offers improved load distribution.

Organizing Meters of Aircraft Wiring: Fokker Elmo’s Cable Twist Wheels

Solutions: 3-matic, Certified Additive Manufacturing

Fokker Elmo specializes in solutions to keep the immense wiring of an aircraft clear and manageable before and during installation. With clever 3D-printed assembly tools, Fokker Elmo keeps its production routing process organized, even when handling hundreds of meters of wiring.

The PEUGEOT FRACTAL Concept Car: 3D Printing Acoustic Interiors

Solutions: Build Processor, Laser Sintering, Streamics

PEUGEOT was in quest of the perfect concept car: a fully-electric urban coupé wrapped up in sleek aesthetics — but above all, it had to sound perfect. To create an anechoic chamber in the car’s interior, and maximize the effect of the sound system, PEUGEOT turned to laser sintering.

LIGHT Letters Make for the Heaviest Data Set We Ever Sent to a 3D Printer

Solutions: 3-matic, Build Processor, Lightweight Structures, Magics, Mammoth Stereolithography, Stereolithography

The Fraunhofer Institute for Laser Technology ILT was looking for a real showstopper to present itself at the LASER World of Photonics 2015: a set of 2-meter-tall 3D-printed letters, spelling out the word LIGHT. Behind the light print, though, lies a very heavy file and some clever design work.

VTT Presents an Organic, Lightweight Hydraulic Valve

Solutions: 3-matic, Additive Manufacturing, Build Processor, Magics, Metal 3D Printing

The VTT Technical Research Centre of Finland wanted to produce a strong and light hydraulic valve with minimal risk of leakage. Since this is an impossible challenge with traditional manufacturing technology, VTT decided to explore the possibilities of 3D Printing.

How Personalization Has Changed the Hearing Aid Industry

Solutions: Magics

Today 99% of hearing aids are personalized to uniquely fit the wearer for a more comfortable fit. This example of mass customization was made through a partnership between Phonak, now part of Sonova, and Materialise. The duo created a solution with a better fit by digitizing a labor-intensive process by using custom software and 3D printing.

Providing Support When it is Needed Most

Solutions: e-stage, Rapid Prototyping, Stereolithography

Wisconsin prototype supplier Midwest Prototyping discovered that sometimes when the unexpected happens, it’s not only the right people, but also the right software, that you need to get you through.